Valve refurbishment is the process of restoring a damaged or old valve to good working condition, through repairing and maintenance of damaged parts and components.
Steps Of Valve Refurbishment
The process of valve repair includes a range a of steps:
Assessment and Inspection:
A professional valve technician will inspect internally and externally for any signs of damage, wear, and corrosion. Specialised techniques may also be used to detect any hidden issues.
Disassembly
Once your issue has been identified, the valve refurbishment can commence. The valve will be carefully disassembled by an engineer, with each part and component separated for an individual thorough inspection and repair.
Cleaning and repair
All valve parts will be thoroughly cleaned by the engineer to ensure there are no remnants of debris, dirt or corrosion. Once this has been completed, the repairing of the valve components can start.
Lubrication and Reassembly
Once individual parts have been refurbished, the valve will be carefully reassembled to meet regulations and manufacturers specifications. During the reassembly process, lubrication will be applied to reduce wear and ensure a smooth operation.
Calibration and Testing
For safety reasons, reassembled valves will be thoroughly tested according to regulations. The valves are tested to ensure proper operation and performance. Then safety valves will be calibrated to ensure pressure is correct.
Final Inspection
Once these steps have been completed, a final thorough inspection will be conducted to ensure optimum performance and safety. Documents will then be updated to record test results, refurbished parts and final inspection results.
Benefits Of Pipe Valve Refurbishment Over Replacement
We may be tempted to buy a new pipe instead of just refurbishing our current valves. There are many reasons why we should repair pipe valves instead of replacing them.
Cost saving: Repairing your valves can be cheaper than replacing. Buying new is often costly due to purchasing a whole new pipe. Plus, valve replacement will take longer than valve refurbishment, so you will pay the cost of the labor associated with replacement, which will be a lot more expensive.
Reduced downtime: Refurbished valves are less likely to fail, meaning less risk of shutdowns which can be costly.
Improved performance: Valve refurbishment offers a better performance of the entire pipe system. A refurbished valve will offer more reliability and efficiency.
Environmental benefits: Valve repair will help to extend the lifespan of your current valves and pipe system. This will help to prevent the environmental impact of resource consumption and reduce waste.
Online leak sealing: Some professionals offer online leak sealing, which allows for leak repair without the need for shutting down the whole pipe system.
Signs Your Valve Needs Repairing
If your pipes start to display these common problems, it might be a sign your valve needs refurbishing.
Corrosion: Visible signs of corrosion and rust indicates it’s time to get it repaired as soon as possible. Not repairing your valve when it’s displaying visible corrosion could lead to further damage.
Leaks: If water is leaking from your valve it’s a sign it needs repairing by a plumber or engineer. Leaks could lead to a drop in water pressure.
Visible valve damage: Cracks and dents could be a sign you require valve refurbishment. Not acting on visible damage could lead to leaks and further damage.
Increased water bill cost: Has your water bill cost suddenly increased? This could be related to a leak, possibly related to valve failure.
Operating difficulty: If your valve is hard to turn or is stuck, it could be malfunctioning and need repairing by a professional.
Are your pipes displaying any of these problems? If yes, we recommend seeking advice and help from a professional as attempting to repair a valve yourself, without proper safety training, can be dangerous. Here at Seal Team Systems we offer valve supply refurbishment services across the UK and can assist you with any worries.
Valve Supply Refurbishment In The UK
If you live in the UK and you’re looking for valve supply or valve refurbishment, we’re happy to help. At Seal Team Systems, we’re proud to lead the way in valve supply and refurbishment across the UK. As part of our valve supply and refurbishment services, we provide fully serviced valves that meet strict inspection and testing requirements. Whether you need valve components repaired, systems repaired, or a completely new valve system, we can do it all. All valves are dismantled, assessed, and rebuilt with quality gaskets and suitable materials supplied by us during refurbishment services. We also offer online leak sealing to prevent disruption to your day. Contact us today for more information.
